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PCB design

PCB design

From a two-layer proof of concept to a 16-layer high-speed board, we design PCBs that come up on the first spin and go straight to manufacturing: controlled impedance, length-matched buses, clean power and a complete production package.

Where AI fits

Boards ready for AI

Edge AI needs more than a fast chip: room for cameras and microphones, clean power for the processor or NPU, and a thermal budget that holds up inside an enclosure.

See AI integration
  • Edge processor and NPU layouts
  • Camera and MIPI interfaces
  • Power and thermal design
What we do

What we do

Schematics and layouts from 2 to 16 layers, checked for signal integrity and ready for the fab.

Multi-layer boards

Stack-ups from 2 to 16 layers with controlled impedance, differential pairs and dedicated power and ground planes.

  • 2 to 16 layers
  • HDI
  • Blind and buried vias

High-speed digital

DDR, PCIe and NVMe, USB 3, MIPI DSI and Gigabit Ethernet routed with length matching, pair tuning and crosstalk control.

  • DDR4 and DDR5
  • PCIe and NVMe
  • MIPI DSI
  • SI analysis

RF and antennas

Sub-GHz, 2.4 GHz and 5 GHz layouts with ground stitching, matching networks and coplanar waveguides.

  • 50 Ω lines
  • Wi-Fi and BLE
  • LoRa

Power electronics

Switch-mode supplies, DC-DC converters, battery management and motor drives designed for efficiency, low EMI and heat.

  • SMPS
  • BMS
  • Motor drives
  • Protection

Industrial and harsh environments

IPC-2221 Class 3 practice, isolated I/O, surge and reverse-polarity protection, CAN and RS-485, and wide temperature ranges.

  • Isolation
  • Surge protection
  • CAN and RS-485

DFM and design review

Manufacturing checks against your fab's limits, plus reviews of existing designs using our in-house netlist checker and ODB++ analysis.

  • DFM
  • Netlist checks
  • ODB++

Design capabilities

The standards and tools behind every release.

Layer count
2 to 16 layers
Minimum trace and space
3 mil / 3 mil
Minimum drill
0.2 mm (laser via)
Board materials
FR4, Rogers, polyimide
Maximum board size
600 × 500 mm
Component pitch
Down to 0.3 mm BGA
Signal speed
Up to 10 Gbps SerDes
Impedance control
±10%
Via types
Through, blind, buried, micro
Surface finish
ENIG, HASL, OSP, immersion silver
Copper weight
0.5 to 6 oz/ft²
Simulation
SPICE, signal and power integrity

Final limits depend on the fabrication house you choose; we check them before layout starts.

Process

How a project runs

  1. 01

    Requirements and stack-up

    Signal types, fab capabilities and cost targets set the stack-up and design rules before a single trace is routed.

    • Design rules
    • Stack-up sheet
    • Fab capability review
  2. 02

    Schematic capture and review

    Hierarchical schematics with net classes and a parametric BOM, checked against the specification and our netlist rules.

    • Schematic PDF
    • Netlist
    • BOM draft
    • ERC report
  3. 03

    Placement

    Decoupling, clocks, RF sections and high-current paths placed for electrical performance first.

    • Placement review
    • Thermal zoning
    • EMC pre-check
  4. 04

    Routing and SI

    Power planes and critical nets first: pairs length-matched, buses checked with impedance simulation, DRC run throughout.

    • Length matching
    • Impedance simulation
    • Clean DRC
  5. 05

    DFM and final review

    A full manufacturing audit: clearances, silkscreen, copper islands, test points and testability.

    • DFM report
    • Testability review
  6. 06

    Production package

    Everything a fab and assembly house need, with revision history.

    • Gerber X2
    • ODB++
    • Pick-and-place
    • Final BOM

What you receive

Everything is yours at handover, including the source and its history.

  • Schematic files

    Native project files and PDF schematics with full hierarchy.

  • Gerber X2 and drill

    Fabrication files, Excellon drill data and an ODB++ package.

  • Bill of materials

    Manufacturer part numbers, alternates and cost breakdown.

  • Assembly drawings

    Top and bottom views with designators and orientation marks.

  • Pick-and-place file

    XY coordinates for SMT assembly machines.

  • SI and DFM reports

    Signal-integrity results (eye diagrams, crosstalk, S-parameters and impedance) and the full manufacturing audit.

  • 3D STEP model

    For mechanical fit checks and enclosure design.

  • Revision history

    Version-controlled design with a change log.

Tools

Tools we use

  • Primary EDA

    Altium Designer

    Complex multi-layer boards, simulation and output generation.

  • Open source

    KiCad

    Open-hardware and cost-sensitive projects, with Python automation.

  • Enterprise

    Cadence Allegro and OrCAD

    Dense, high-speed designs and OrCAD-format deliverables.

  • Simulation

    LTspice

    Power supplies, filters and pre-layout checks.

  • In-house

    NetGuard

    Our netlist checker that catches pin-role mistakes ERC misses.

From Idea to Intelligent Machines

Ready to make your machine smarter?

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